309S Stainless Steel Plate
309S Stainless Steel Plate is a high-quality austenitic stainless steel known for its excellent resistance to oxidation and corrosion, especially in high-temperature environments. It is designed to withstand extreme conditions and is widely used across industries requiring reliable material performance. The low carbon content in the 309S grade reduces the risk of carbide precipitation during welding, ensuring high weldability.
- Product Introduction
309S Stainless Steel Plate thrives where temperatures soar-up to 1.100°C (2.012°F). With a chromium-nickel balance (23% Cr, 13% Ni) optimized for cyclic heating, it resists scaling, carburization, and sulfidation in furnaces, exhaust systems, and pyrolysis units. A cost-effective alternative to 310S and Inconel, it's the backbone of industries where thermal shock is a daily challenge.
Why 309S Outperforms in Red-Hot Conditions
Oxidation Shield
Forms a stable Cr₂O₃ layer at 900°C+ (50% slower scaling vs. 304H).
Thermal Fatigue Fighter
Survives 5.000+ rapid heat-cool cycles (ASTM E606 verified).
Carburization Barrier
Blocks carbon ingress in ethylene cracker tubes (API 934 compliant).
Weld-Safe Design
Low carbon (0.03% max) prevents HAZ cracking in high-heat joints.
Critical High-Temp Metrics
| Property | 309S Plate | Competitor (310S) |
|---|---|---|
| Max Continuous Temp | 1.100°C (with <0.1% scaling/year) | 1.150°C (higher cost per °C gain) |
| Thermal Conductivity | 14.9 W/m·K @ 500°C | 13.4 W/m·K (slower heat dispersion) |
| Cyclic Endurance | 5% weight loss after 1.000h @ 950°C | 7% weight loss (same conditions) |
| Cost Efficiency | $6.2/kg (12mm annealed) | $9.8/kg (25% premium for 50°C gain) |
Industry-Specific Dominance
1. Petrochemical Processing
Cracking furnace tubes | Sulfur recovery unit liners
2. Heat Treatment
Annealing trays | Carburizing furnace muffles
3. Energy Generation
Boiler baffle plates | Waste incinerator internals
4. Automotive Exhaust
Turbocharger housings | Diesel particulate filter shells
Global Success Stories
Qatar Gas Refinery: "309S plates doubled pyrolysis tube lifespan vs. 304H."
Bavarian Heat Treat Co.: "Cut furnace muffle replacement costs by 40% annually."
Detroit Auto Supplier: "Eliminated exhaust warping in -40°C to 800°C cycles."
Fabrication Expertise
Q: Best welding practice for 309S-to-carbon steel joints?
A: Use ER309L filler with 60–80°C preheat; avoid post-weld stress relief.
Q: Surface finish for oxidation resistance?
A: Mill finish (2B) outperforms polished surfaces in scaling tests.
Q: Minimum thickness for furnace applications?
A: 6mm for structural parts | 3mm for shielding with ceramic coatings.
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